How to Maintain an Electric Forklift Battery for Maximum Lifespan

By Pollies Forklifts Ltd., Your Trusted Forklift Partner in Edmonton

Electric forklifts are an increasingly popular choice for warehouses and indoor operations due to their efficiency, lower emissions, and quieter operation. However, one of the most important—and expensive—components of an electric forklift is the battery. At Pollies Forklifts, we want our customers to get the most out of their equipment, which is why proper battery maintenance is key.Here’s a simple guide on how to maintain your electric forklift battery to ensure safety, performance, and long-term savings.

⚡ Why Battery Maintenance Matters

Electric forklift batteries can cost several thousand dollars and directly affect your machine's efficiency and lifespan. Regular maintenance:

• Extends battery life
• Prevents breakdowns and downtime
• Enhances forklift performance
• Improves workplace safety

🔄 Daily Maintenance Tips

1. Charge the Battery Correctly

Only charge the battery when it drops to about 20-30% capacity. Avoid frequent opportunity charging or letting it fully discharge, both of which can shorten battery life.

2. Allow a Full Charge Cycle

Interrupting the charging cycle can damage the battery. Always allow the battery to reach a full charge (usually 8 hours) before using it again.

3. Check Water Levels

Battery cells should be topped up with distilled water after charging. Check water levels regularly (at least once a week) to keep the plates submerged and prevent overheating.

4. Keep Battery Terminals Clean

Dirt and corrosion can cause voltage drops or shorts. Clean the terminals and top of the battery with a damp cloth regularly. Use a mixture of baking soda and water to neutralize acid buildup.

5. Inspect for Damage

Look for cracks, leaks, or swelling. Damaged batteries should be serviced or replaced immediately for safety reasons.

⚖ Safety First

Electric forklift batteries contain strong acids and produce hydrogen gas when charging. Always:

• Charge in a well-ventilated area
• Wear gloves and eye protection when handling batteries
• Avoid smoking or open flames near the battery

✅ Pro Tip: Schedule Preventive Maintenance

Partnering with a trusted forklift service provider like Pollies Forklifts ensures your equipment and battery get regular inspections and maintenance. This not only saves money in the long run but also maximizes uptime and worker safety.We stock and service a wide range of electric forklifts, industrial batteries, and chargers. Whether you're in Edmonton or surrounding areas, Pollies Forklifts Ltd. is here to keep your operation running smoothly.

Ready to Service or Replace Your Forklift Battery?

Call us today or visit our yard in Edmonton to view our selection of used electric forklifts, replacement batteries, and charging systems. We carry top brands like Toyota, HELI, and Zoomlion—backed by our expert support and parts supply network.